Our Traditional Jacketing Process
Step 1: Cutting and Swaging the Core
Each bullet begins with a precisely cut segment of lead. We swage the core under high pressure into a uniform shape, which sets a stable foundation for the jacket and holds consistent weight across every lot produced.
Step 2: Drawing the Copper Jacket
A copper jacket is drawn and formed around the swaged core. This creates a strong outer shell that adds projectile strength and reduces barrel fouling when loaded with smokeless powder.
Step 3: Forming the Full Metal Jacket
The jacket is shaped to fully encase the core, producing the classic full metal jacket boat tail profile. This design lowers drag and improves stability, which helps most in a bolt gun and other precision work.
Step 4: Final Inspection and Quality Check
Before packaging, every bullet is inspected for weight, dimensions, and jacket integrity. The result is a consistent, reliable projectile for any bullet selection in your reloading.